Work accomplished over the past six years
Restoration work on the 727 Prototype airplane has ben proceeding
diligently under Crew Chief T.C. Howard, who is on-site most
days.
727 UAL
RESTORATION ITEMS COMPLETED SINCE AUGUST 2008
REWORK OF LH AND RH
AILERON LOCKOUT FITTINGS
REWORK OF LH OUTBD AILERON HINGE
INSTALLATION OF FEDEX LH OUTBD AILERON
FABRICATION & INSTALLATION OF LH OUTBD AILERON HINGE COVERS
REWORK OF HINGE FAIRINGS ON WING HOCKEY STICK DOORS
INSTALLATION OF UPPER, LOWER & AUX RUDDER ACTUATORS (UAL
REWORK OF LH OUTBD AILERON HINGE
INSTALLATION OF FEDEX LH OUTBD AILERON
FABRICATION & INSTALLATION OF LH OUTBD AILERON HINGE COVERS
REWORK OF HINGE FAIRINGS ON WING HOCKEY STICK DOORS
INSTALLATION OF UPPER, LOWER & AUX RUDDER ACTUATORS (UAL
Removed)
REMOVAL OF UAL
AIRSTAIR CURTAINS & INSTALLATION OF ORCA BAY
SIDEWALLS
INSTALLATION OF NEW ADF2 TRIAX CABLE
REWORK OF VENTRAL AIRSTAIRS, TREADS, HANDRAILS, PAINTING, ETC.
INSTALLATION OF LOCKING AIRSTAIR ACCESS DOOR TO PREVENT ENTRY
REWORK OF DAMAGED EMERGENCY EXIT DOOR TRIM
INSTALLATION OF HIGH PRESSURE SHUTOFF VALVES (UAL Item #44)
INSTALLATION OF AILERON SERVO & STOP MECHANISM INCLUDING WIRE
INSTALLATION OF NEW ADF2 TRIAX CABLE
REWORK OF VENTRAL AIRSTAIRS, TREADS, HANDRAILS, PAINTING, ETC.
INSTALLATION OF LOCKING AIRSTAIR ACCESS DOOR TO PREVENT ENTRY
REWORK OF DAMAGED EMERGENCY EXIT DOOR TRIM
INSTALLATION OF HIGH PRESSURE SHUTOFF VALVES (UAL Item #44)
INSTALLATION OF AILERON SERVO & STOP MECHANISM INCLUDING WIRE
SPLICES
INSTALLATION OF GROUND SERVICE PNEUMATIC VALVE (UAL Item #43)
INSTALLATION OF CARGO SHUTOFF VALVE (UAL Item #48)
INSPECTION OF MISSING OUTBD AILERON BELL CRANKS (UAL Item #19)
SPLICE OF A/C BAY WIRING - S433 OVERHEAT SWITCH
REMOVAL, REBUILD, RE-INSTALL LWR ROTATING BEACON
INSTALL HIGH PRESSURE ACTUATOR VALVES & REWIRE CANNON PLUGS
INSTALLATION OF OVERHAULED RH OUTBD CANOE FAIRING
INSPECTION OF ALL CANOE FAIRINGS & LUBRICATION OF TRACK ROLLER
INSTALLATION OF GROUND SERVICE PNEUMATIC VALVE (UAL Item #43)
INSTALLATION OF CARGO SHUTOFF VALVE (UAL Item #48)
INSPECTION OF MISSING OUTBD AILERON BELL CRANKS (UAL Item #19)
SPLICE OF A/C BAY WIRING - S433 OVERHEAT SWITCH
REMOVAL, REBUILD, RE-INSTALL LWR ROTATING BEACON
INSTALL HIGH PRESSURE ACTUATOR VALVES & REWIRE CANNON PLUGS
INSTALLATION OF OVERHAULED RH OUTBD CANOE FAIRING
INSPECTION OF ALL CANOE FAIRINGS & LUBRICATION OF TRACK ROLLER
BEARINGS
REWORK OF LE SLAT "T" BRACE
REPLACEMENT OF LE EXHAUST SCREENS
INSTALLATION OF STABILIZER BRAKE ASSY (UAL Item #15)
REWORK & SPLICING OF #1 & #3 STRUTS VALVE WIRING CUT BY UAL
REWORK OF LH SEC 48 SKIN LAP CORROSION
INSPECTION, CLEANING, PAINTING OF SEC 48 CORROSION
FABRICATION & INSTALLATION OF NEW EXTERNAL POWER DOOR ASSY
CLEANED AND REPAINTING OF RH WHEEL WELL.
RE-INSTALLATION OF LH INBD TE PANEL
REWORK OF LE SLAT "T" BRACE
REPLACEMENT OF LE EXHAUST SCREENS
INSTALLATION OF STABILIZER BRAKE ASSY (UAL Item #15)
REWORK & SPLICING OF #1 & #3 STRUTS VALVE WIRING CUT BY UAL
REWORK OF LH SEC 48 SKIN LAP CORROSION
INSPECTION, CLEANING, PAINTING OF SEC 48 CORROSION
FABRICATION & INSTALLATION OF NEW EXTERNAL POWER DOOR ASSY
CLEANED AND REPAINTING OF RH WHEEL WELL.
RE-INSTALLATION OF LH INBD TE PANEL
AS OF: 10 December 2010
727 UAL
RESTORATION ITEMS TO WORK
1. INSTALL
APU FUEL TANK SHUTOFF - LH WING REAR SPAR (UAL Item 26)
2. INSTALL WING CENTER SECTION #2 & #3 FUEL TANK BLADDERS
2. INSTALL WING CENTER SECTION #2 & #3 FUEL TANK BLADDERS
(UAL Item 97 & 98)
3. INSTALL HEAT EXCHANGER - FWD RH (Complete Item #2 First)
4. INSTALL A/C FAIRING HINGE COVERS - RH (Complete Item #2 First)
5. HYDRAULIC SYSTEM - CHECK FOR LEAKS, MISSING COMPONENTS, ETC.
6. REPLACE/REWORK OUTBD RH SPOILER CABLE - IPU 002
7. INSPECT LEADING EDGE CAVITIES FOR CORROSION, MISSING PARTS, ETC.
8. INSPECT TRAILING EDGE CAVITIES FOR CORROSION, MISSING PARTS, ETC.
9. INSTALL NEW FORWARD ENTRY DOOR MAT.
10. INSTALL NEW GALLEY ENTRY MAT.
11. REPAIR GALLEY DOOR SEAL RETAINER AND REPLACE SEAL.
12. INSPECT CONTROL CABLES, RIGGGING.
13. INSTALL FUEL BOOST PUMPS, SHUTOFF VALVES &
3. INSTALL HEAT EXCHANGER - FWD RH (Complete Item #2 First)
4. INSTALL A/C FAIRING HINGE COVERS - RH (Complete Item #2 First)
5. HYDRAULIC SYSTEM - CHECK FOR LEAKS, MISSING COMPONENTS, ETC.
6. REPLACE/REWORK OUTBD RH SPOILER CABLE - IPU 002
7. INSPECT LEADING EDGE CAVITIES FOR CORROSION, MISSING PARTS, ETC.
8. INSPECT TRAILING EDGE CAVITIES FOR CORROSION, MISSING PARTS, ETC.
9. INSTALL NEW FORWARD ENTRY DOOR MAT.
10. INSTALL NEW GALLEY ENTRY MAT.
11. REPAIR GALLEY DOOR SEAL RETAINER AND REPLACE SEAL.
12. INSPECT CONTROL CABLES, RIGGGING.
13. INSTALL FUEL BOOST PUMPS, SHUTOFF VALVES &
REPLACE
LH PANELS AS REQD.
14. INSTALL FUEL TANK PROBES
15. INSTALL APU EXHAUST SEAL - LH WING - (Complete Item #4 First)
16. COMPLETE E/E RACK INSTALLATION - (Missing VOR Items - Aero Controls)
17. NLG TRUNION CRACK - SEE FRR 004
18. INSTALL ENGINE ISOLATOR MOUNTS - AFT FROM ORCA BAY - FWD FROM
14. INSTALL FUEL TANK PROBES
15. INSTALL APU EXHAUST SEAL - LH WING - (Complete Item #4 First)
16. COMPLETE E/E RACK INSTALLATION - (Missing VOR Items - Aero Controls)
17. NLG TRUNION CRACK - SEE FRR 004
18. INSTALL ENGINE ISOLATOR MOUNTS - AFT FROM ORCA BAY - FWD FROM
FEDEX.
19. DIS-ASSEMBLE UAL/FEDEX STABLIZER/FIN TO INSTALL JACKSREW,
19. DIS-ASSEMBLE UAL/FEDEX STABLIZER/FIN TO INSTALL JACKSREW,
ACTUATORS,
STABILIZER AND ELEVATORS.
20. F/T OUTBD FLAPS WITH INBD FLAPS FOR FAIR, ETC. -
20. F/T OUTBD FLAPS WITH INBD FLAPS FOR FAIR, ETC. -
LOCKWIRE
TORQUE TUBES.
21. RE-INVENTORY ALL 727 COMPONENTS FOR MISSING ITEMS, ETC.
22. INSPECT AND REPLACE DAMAGED STATIC DISCHARGE PROBES.
23. INSPECT & CLEAN ALL ENGINE COWLINGS.
24. CHECK MLG & NLG TIRE PRESSURES.
25. CHECK MLG &NLG OLEO PRESSURE
21. RE-INVENTORY ALL 727 COMPONENTS FOR MISSING ITEMS, ETC.
22. INSPECT AND REPLACE DAMAGED STATIC DISCHARGE PROBES.
23. INSPECT & CLEAN ALL ENGINE COWLINGS.
24. CHECK MLG & NLG TIRE PRESSURES.
25. CHECK MLG &NLG OLEO PRESSURE
26. OBTAIN &
INSTALL MISSING VOR COMPONENTS
INSPECT, RECORD & REWORK ANY ITEMS FOUND DURING THE ABOVE REWORK OR DURING ANY WALK AROUND.
ACCOMPLISH ALL
WORK, REWORK PER THE APPLICABLE IPC, MM, SRM, PICKUPS, FIELD REWORK
RECORDS INCLUDING ANY TEST AND/OR RE-TEST AS REQUIRED.